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Für Facility Managers overseeing older manufacturing plants, safety upgrades often feel like a choice between compliance and production uptime. Ripping out old, welded “home-made” barriers usually requires hot work permits and lengthy shutdowns. We provide a retrofit-ready Industrielle Sicherheitszäune system designed for the realities of Brownfield Projects. With zero-welding installation and adjustable mounts for uneven floors, we help you upgrade to ISO 14120 Compliance without halting your Automatisierte Produktionslinien.
The “Hot Work” Headache: Why Modular Wins for Retrofits
In an active factory, using angle grinders and welding torches to build or modify Schutz von Maschinen is a logistical nightmare. It requires fire watches, smoke extraction, and often a complete line stoppage to protect sensitive CNC-Maschinen from metal dust.
Our system eliminates this disruption entirely. Mdfence utilizes a 100% mechanical assembly process. We use high-strength Q235 Kohlenstoffstahl components that bolt together using standard hand tools. This means our installation teams can work alongside your running production lines during breaks or low-volume shifts, upgrading your safety perimeter section by section with zero contamination and zero fire risk.
Conquering the Uneven Floor Reality
New factories have laser-leveled concrete; old factories do not. Decades of settling, vibration, and patch repairs leave floors uneven. Rigid, pre-welded fence panels are impossible to install correctly on these surfaces without expensive shimming or custom fabrication.
We solved this with our patented Adjustable Fixing Ring system. Unlike fixed welded brackets, our panel connections can slide up and down the post to accommodate floor variances of up to 50mm. This allows us to install a perfectly level, professional-looking Roboter-Schutzzäune line on an imperfect floor, ensuring your upgraded facility looks modern and well-maintained.
Adjustable mounting hardware adapts to uneven factory floors seamlessly.
From Liability to Asset: The Visual Transformation
Old, yellow-painted mesh that has been dented by forklifts and touched up with spray paint sends a message of neglect. It also likely fails modern impact standards. Upgrading to our Black Mesh/Yellow Post system does more than meet Industrial Safety Standards; it transforms the visual management of your plant.
The high-contrast design improves visibility into the cell for Qualitätskontrolle, while the durable Pulverbeschichtung (tested to ISO 9227) resists oil and grime. By enclosing your legacy equipment in a modern, TUV-certified shell, you extend the perceived life of your machinery and impress visiting clients and auditors with your commitment to world-class safety.
Häufig gestellte Fragen
1. Do I need to stop production to install this fencing?
Typically, no. Because our system requires no welding or grinding, we can often install the barrier safely while adjacent machinery is running, or during short planned maintenance windows, minimizing impact on your OEE.
2. Can you match the footprint of my old fence?
Yes. Our modular panels come in various widths, and we offer adjustable “cut-to-fit” kits. We can usually match the perimeter of your existing guarding to reuse the available floor space efficiently.
3. Is the system strong enough to replace heavy welded iron?
Absolutely. Our system is TUV certified for high impact resistance. The 60x60mm posts and framed mesh panels often exceed the impact rating of older, fatigued hand-welded angle iron fences.
4. How do you handle old anchor bolts left in the floor?
We can offset our base plates to avoid old holes. Additionally, our post base covers are designed to be large enough to hide unsightly marks or cut-off anchors from previous installations, leaving a clean finish.
5. Can I integrate my existing safety switches?
Yes. We provide adapter plates (Interlock Carriers) that allow you to transfer your existing functioning safety interlocks (e.g., Allen-Bradley, Omron) onto the new door systems, saving you the cost of re-wiring.
