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You design highly specialized Custom Machinery to fit precise customer footprints. So why compromise your layout with a rigid, “off-the-shelf” fencing catalog? Forcing standard 1500mm panels into a non-standard Robotics Layout leads to wasted floor space, awkward gaps, and messy on-site cutting. Partnering with a manufacturer who offers true “Build to Print” capabilities allows you to wrap your Turnkey Solutions in a perimeter that fits like a glove, preserving your design intent and engineering hours.
From CAD to Kit: The “Zero-Modification” Promise
The traditional workflow is broken: Engineers design a cell, order standard fence panels, and then installation crews spend days cutting and welding them on-site to fit around building columns or cable trays. This “Cut-to-Fit” approach destroys the Powder Coating, creates rust points, and generates hazardous metal dust in clean assembly areas.
We reverse this process. Our engineering team accepts your raw Layout Design (DWG/STEP files), analyzes the interference points, and manufactures custom-width panels and adjustable posts to match your exact geometry. Whether you need a 45-degree corner for a Material Handling Area or a notched panel to clear a conveyor, the system arrives as a pre-finished kit. Your team simply bolts it together—no cutting, no welding, no waste.
Handling Complex Geometries in Brownfield Sites
Retrofitting automation into existing factories (Brownfield projects) rarely offers the luxury of open space. You are often fighting for every inch between existing CNC Machinery and structural pillars.
Our modular system excels in these constrained environments. By utilizing a combination of standard and custom-sized Framed Panels, we can create “stepped” layouts that hug the machine perimeter tightly, maximizing the available aisle width for AGVs and operators. We can even integrate Industrial Safety Fencing directly with the machine frame or existing walls, turning structural constraints into integrated safety barriers.
Figure: Precision-engineered layouts incorporating non-standard angles and lengths.
Aesthetics: The Signature of a Premium Integrator
The safety fence is the first thing your client sees when they walk the floor. A fence riddled with field cuts, mismatched paint, and shims screams “afterthought.” A seamless, custom-fitted enclosure communicates engineering precision.
We align with your branding requirements. Beyond our standard “Safety Yellow” and Black, we offer custom Powder Coating colors to match your company brand or your client’s facility standards. We also provide specialized panel infills—such as clear Polycarbonate for Assembly Systems or opaque sheet metal for welding cells—giving your machine a professional, showroom-quality finish that justifies the investment in your premium automation.
Engineering Support as a Service
Your high-value engineers should be programming robots, not counting fence posts. We act as an extension of your mechanical design team.
Send us your floor plan, and our application engineers will generate a detailed BOM and 3D layout for your approval. We calculate the ISO 13857 safety distances, determine the optimal door locations for workflow efficiency, and select the correct Interlock Carriers for your specified switches. We don’t just supply steel; we supply an engineering service that unblocks your internal resources.
Frequently Asked Questions
1. What file formats do you accept for custom layouts?
We accept standard CAD formats including .DWG, .DXF, .STEP, and .PDF. Our engineering team can work directly from your line layout to propose a fencing solution.
2. Does custom manufacturing increase the lead time significantly?
Not necessarily. Because we manufacture our components in-house using flexible CNC fabrication, custom-width panels are produced alongside standard ones. This minimizes the delay typically associated with “custom” orders.
3. Can you match our specific corporate RAL color?
Yes. While RAL 1023 (Yellow) and RAL 9005 (Black) are standard, we can powder coat the system in any RAL color to match your equipment branding or facility requirements.
4. How precise are the custom panels?
Our manufacturing tolerance is within ±2mm. Combined with the adjustable nature of our fixing rings and posts, this ensures a perfect fit on-site without the need for modifications.
5. Do you offer design advice for safety compliance?
Yes. Our team can review your layout against ISO 13857 (Safety Distances) and ISO 14120 standards to ensure the proposed fence height and distance from hazards are compliant before manufacturing begins.
